Casting Techniques: Pressure Die Casting

control2_photo2_caseID80

Control Boxes

View

The control boxes for Minn Kota electric motors went through several design phases before settling on zinc die casting as the material/process of choice. The boxes were originally sand cast aluminium and later die cast aluminium. Short tool life prompted engineers to...
connect2_photo2_caseID79

Connector Housing – Berg Electronics MICROPAX ™ connectors

View

MICROPAX connectors have very demanding specifications which are met by zinc die casting, including: Complex design requirements to accommodate a variety of connectors, ranging from 40 to 200 connecting pins; flatness across the mounting plane within +/- 0.005 in, and...
compact2_photo2_caseID76

Compact

View

The wide choice of decorative finishes for zinc alloys – which may be color contrasted with other materials – is a major asset when designing luxury goods. The designer Christian Dior made good use of this capability in creating this attractive compact. The...
cigaret2_photo2_caseID75

Cigarette Lighter Case

View

This series of cigarette lighters consists of a range of different models, each of which appeals to the individual taste of the user. The most prestigious models are given appropriate names: Golf, Nantes, Macito, Connubio, Mississippi, and Gigolò. The thickness of the...
chequeg2_photo2_caseID74

Cheque Guide

View

This single zinc die casting replaced an assembly of stainless steel components. By use of a single casting, rigidity was greatly improved and dimensional precision between critical dimensions was made more reliable. Zinc die casting permitted the required dimensional...