Major Selection Criteria: Dimensional Precision

doorbra2_photo2_caseID166

Door Brake

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Automatic closing mechanisms for swing doors have to be adjustable and brake the movement of the door. The mechanism must be strong, resistant, reliable, and compact enough to be housed in a casing. Pressure injected zinc alloy casings offer undeniable advantages,...
differe2_photo2_caseID112

Different Parts

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Cost savings were the initial reason for converting a number of steel stampings into this single zinc die casting. The surface flatness and dimensional precision between features such as fixing studs was greatly improved, this permitted more reliable assembly of...
cableconnect2_photo2_caseID128

Copper Cable Connectors

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Zinc die casting was chosen to produce this new generation of cable connectors. Critical standards that were met include wall strength to assure durability and to withstand bulk processing and proper matching of draft allowances on the internal surfaces for smooth...
control2_photo2_caseID80

Control Boxes

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The control boxes for Minn Kota electric motors went through several design phases before settling on zinc die casting as the material/process of choice. The boxes were originally sand cast aluminium and later die cast aluminium. Short tool life prompted engineers to...
connect2_photo2_caseID79

Connector Housing – Berg Electronics MICROPAX ™ connectors

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MICROPAX connectors have very demanding specifications which are met by zinc die casting, including: Complex design requirements to accommodate a variety of connectors, ranging from 40 to 200 connecting pins; flatness across the mounting plane within +/- 0.005 in, and...