Alloys: Zamak 3 (ZL3, ZL0400, ZnAI4, alloy 3)
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The Ericsson GE Mobile Communications’ M-PA personal radio incorporates three Zamak 3 die castings: the chassis or circuit board frame, the chassis shield, and the synthesizer housing. These castings combine to provide strength and rigidity demanded for...
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This two-piece holder was developed for a precision scientific instrument. Both castings have detailed features requiring tolerances of +/-0.00025 in. Extrusion could not be used because it could not hold the tolerances, while CNC and wire EDM were not cost effective....
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This high performance self-drilling insert for plaster board (partition, lining, ceiling) is delivered with a self-tapping screw, forming two parts (cap and toggle) produced in a single casting operation. The parts are connected by four 0.9 mm diameter pins, which...
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The lever was originally designed as a steel sand casting with machining operations to size the shaft, pivot hubs, and cable connection holes. The final operation was a zinc plating. After a value analysis of an all-metal foot pedal control system, the materials...
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Zinc die cast pillars support two different heights of floor system. The first is a low height (60 – 100mm) system for cables only, and the second is higher (300 – 400mm), used for air ducts under the floor. Zinc die castings are designed for maximum strength....
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