Major Selection Criteria: Mechanical Properties

tunerho2_photo2_caseID157

Tuner Housing

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Two M4 threads were needed on this zinc die casting in Z410 alloy (equivalent to BS 1004B). Because the holes were at 90° and in different planes, the threading could not be carried out in a single operation. By comparison with two separate threading operations, it...
transmi2_photo2_caseID126

Transmission Selector Tube – Ford

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The original selector tube was designed as a magnesium-steel assembly. It was redesigned as a one-piece ZA-8 alloy die casting. The ZA-8 casting replaced steel without loss of torque strength. Net shape casting produces a complex, multifunctional component. The...
tracing2_photo2_caseID125

Tracing Machine

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Océ Graphics – one of the world’s leading manufacturers of tracing machines –  uses zinc alloy die castings in each of the seven machines in its range. Zinc alloy castings form part of the structure of the machines, through the two side plates and two grips in the...
topandb2_photo2_caseID155

Top and bottom sensor plate – dollar bill changer

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A dollar bill changer incorporated top and bottom sensor plates fabricated from welded stamped components. The weldments could not hold tolerances greater than +/- 0.020 in. In an effort to resolve dimensional instability and fit problems, the manufacturer, working...
threade2_photo2_caseID187

Threaded Connector, Moss Joiner

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This product is a cylindrical zinc pressure die cast component with an internally die cast thread that functions to tighten the fitting on an outdoor water hose. Zinc alloy no. 3 was chosen because of its stiffness and bright finish that is unaffected by ultraviolet...