Surface Finishes: As-Cast

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Check Valve

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Previously, the check valve was assembled from machined aluminium bar stock and brass pipe fittings. A net shape die casting was designed by consolidating the six-piece assembly into a single, net shape component. All holes and seven thread sets, including a male...
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Chassis, Shield and Synthesizer Housing

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The Ericsson GE Mobile Communications’ M-PA personal radio incorporates three Zamak 3 die castings: the chassis or circuit board frame, the chassis shield, and the synthesizer housing. These castings combine to provide strength and rigidity demanded for...
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Channel and T-shape

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This two-piece holder was developed for a precision scientific instrument. Both castings have detailed features requiring tolerances of +/-0.00025 in. Extrusion could not be used because it could not hold the tolerances, while CNC and wire EDM were not cost effective....

Floor Support Pillars

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Zinc die cast pillars support two different heights of floor system. The first is a low height (60 – 100mm) system for cables only, and the second is higher (300 – 400mm), used for air ducts under the floor. Zinc die castings are designed for maximum strength....

Corner Stake – Security Door

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The zinc pressure die cast corner stake, fastened with pop rivets, fits tightly into the Galvabond roll form section of the door. It has to compete with plastic molded, aluminium extruded, and aluminium pressed parts’ this is because of the many properties of the zinc...