Casting Techniques: Pressure Die Casting

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Top and bottom sensor plate – dollar bill changer

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A dollar bill changer incorporated top and bottom sensor plates fabricated from welded stamped components. The weldments could not hold tolerances greater than +/- 0.020 in. In an effort to resolve dimensional instability and fit problems, the manufacturer, working...
toothed2_photo2_caseID154

Toothed Wheel

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This toothed wheel consists of two parts which are assembled with cast-in spigots and bolts in special steel. The parts are made in zinc alloy ZA-27, and apart from trimming, receive no machining or other finishing operations. The part is produced in two sizes, the...
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Threaded Connector, Moss Joiner

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This product is a cylindrical zinc pressure die cast component with an internally die cast thread that functions to tighten the fitting on an outdoor water hose. Zinc alloy no. 3 was chosen because of its stiffness and bright finish that is unaffected by ultraviolet...
structu2_photo2_caseID152

Structural Components

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The KitchenAid mixer utilizes zinc die castings for all of its structural components–the 4-1/2-quart pedestal model incorporates seven zinc castings, and the 5-quart bowl support model incorporates eight zinc castings. Zinc castings provide a number of design...
strapad2_photo2_caseID186

Strap Adapter, Entry Slide Mount, Belt Sheave

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Die casting the three components in ZA-27 alloy offers attractive aesthetics and a near-net shape, which eliminates machining costs. In addition, ZA-27 alloy provides good wear and bearing characteristics.