Casting Study: Fully casted fitting with thread for compressed air manifold

Major Selection Criteria: Complex Shape, Corrosion Resistance, Dimensional Precision, Integration of Multiple Functions, Mechanical Properties, Net Shape
Alloy: Zamak 5 (ZL5, ZL0410, ZnAI4Cu1, alloy 5)
Application Field: Industrial
Application Size: 25-100 g
Surface Finish: E-Coat/Powder Coat
Casting Technique: Pressure Die Casting
Source: Adolf Föhl GmbH + Co KG (Germany)

For this part, zinc was an excellent substitute for brass.

Key benefits include:ima03

  • No secondary operation: screw thread directly as cast.
  • Redesigned concept: switching from machined part to casting technology.
  • Split core technology.